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// PRODUCTION

Perfection down to the last detail

WE IMPLEMENT YOUR REQUIREMENTS WITH
THE LATEST MANUFACTURING TECHNOLOGY

As experienced mass producers and variant manufacturers, we supply our manufacturing industry customers using just-in-sequence & just-in-time procedures. Our core business is the production of different assemblies and systems manufactured from aluminium, steel, stainless steel and special and composite materials as well as further materials as desired by the customer and using lean principles.

 

When planning and implementing a production line (e.g. timed manufacturing), we not only analyse the ideal technical production sequence for you but also electronic data transfer and the logistical process in order to achieve the optimal value-added process during production.

 

We achieve maximum possible process reliability through manufacturing on modern machining tools, the consistent application of worker self-checks and constant optimisation of the production processes.

 

With our many years of experience and our quality management specialists, we develop solutions that are tailored precisely to your requirements.


The manufacturing processes listed in the following are already being used successfully for our existing customers.

NCAS MANUFACTURING PROCESSES

CNC LONG BED MACHINING

Our CNC long bed machining centres enable 3 to 5-axis component milling with automatic tool change systems. Rotational speeds of 28,000 revolutions per minute are...

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CNC LONG BED MACHINING

Our CNC long bed machining centres enable 3 to 5-axis component milling with automatic tool change systems. Rotational speeds of 28,000 revolutions per minute are reached during high-speed machining. Component lengths of 6,500 mm and widths of 800 mm are part and parcel of our daily work.

ASSEMBLY

As system suppliers, we also naturally ensure the assembly of your products or assemblies. In timed production lines and in our customers' production process...

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ASSEMBLY

As system suppliers, we also naturally ensure the assembly of your products or assemblies. In timed production lines and in our customers' production process sequence, your product is delivered at the desired point in time. Efficient and safe processes as well as careful functional capability checking guarantee maximum supply security and quality. Different assembly techniques are used on our assembly lines depending on your wishes and requirements.

ADHESIVE BONDING

Adhesive bonding is becoming increasingly important to our customers as a joining method. We bond steel, aluminium or aluminium composite materials on several timed...

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ADHESIVE BONDING

Adhesive bonding is becoming increasingly important to our customers as a joining method. We bond steel, aluminium or aluminium composite materials on several timed bonding lines, for instance. Qualified bonding experts ensure a reliable and efficient process flow.

ROBOT WELDING

We are equipped with several welding robots. These systems with shuttle table enable us to manufacture larger series of individual products. With a clamping length...

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ROBOT WELDING

We are equipped with several welding robots. These systems with shuttle table enable us to manufacture larger series of individual products. With a clamping length of 3,750 mm and a carrying capacity of one tonne, large components can also be processed.

CONVENTIONAL WELDING

To attain constantly high quality, we employ specially trained and qualified welders for MIG, MAG and TIG welding. Parts made of steel, stainless steel and aluminium...

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CONVENTIONAL WELDING

To attain constantly high quality, we employ specially trained and qualified welders for MIG, MAG and TIG welding. Parts made of steel, stainless steel and aluminium are welded in numerous workplaces.

PUNCHING

Various profile punching machines for processing aluminium or steel are in operation in our timed production lines. They are particularly suitable for processing...

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PUNCHING

Various profile punching machines for processing aluminium or steel are in operation in our timed production lines. They are particularly suitable for processing high numbers of components that are provided with recurring forms.

CNC EDGING

With a pressing force of 200 tonnes, we bring previously machined components into the form desired by the customer. With our sheet metal folders, we are able to...

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CNC EDGING

With a pressing force of 200 tonnes, we bring previously machined components into the form desired by the customer. With our sheet metal folders, we are able to process lengths of 4,100 mm with 7 axes.

SURFACE

We obtain the components' surfaces from our sibling company, Europe's largest contract coating plant (CDP plant). Cathodic dip painting with subsequent powder or...

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SURFACE

We obtain the components' surfaces from our sibling company, Europe's largest contract coating plant (CDP plant). Cathodic dip painting with subsequent powder or liquid paint coating ensures high-quality corrosion protection, long-term durability and the optical refinement of your product. Pre-treatment such as shot-blasting, phosphating, de-greasing or pickling, for instance, also forms part of our repertoire.

FILM APPLICATION

Film application enables the implementation of colour components within the shortest of delivery times. Many different colours are available in high gloss, matt or...

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FILM APPLICATION

Film application enables the implementation of colour components within the shortest of delivery times. Many different colours are available in high gloss, matt or metallic. If the colour is no longer desired, the film is simply removed and the parts can continue to be used as new.

Contact
PRODUCTION MANAGEMENT
Frank Schomakers

Frank Schomakers

Phone: +49 5937 9802-0

E-Mail: Frank.Schomakers@neuenhauser.de